battery custom process

Your Vision, Our Expertise: Creating Custom Battery Packs to Fuel Your Progress

Transform your vision and achieve your goals with Saphiion’s professional and personalized support. Our custom battery packs are tailored to your unique needs, powering your innovations with reliability and efficiency.

“Welcome to Saphiion’s battery custom process, our team is dedicated to delivering custom battery pack solutions that exceed your expectations. We believe that through our seamless battery custom process, you can trust us to help you bring your vision to life. Let’s embark on a journey together to unlock new possibilities for your business.”

Sapphire H.


Battery Custom Process: Step 01

Initial Consultation

Time: 3 Days

We start by listening to you. Our expert team will discuss your project goals, battery application, technical parameters, current design challenges and any special requirements you may have. Moreover, we’ll also discuss your project planning, budget, and timeline.

  • Your project goals, budget, and timeline;
  • Battery pack application and features;
  • Battery pack technidal parameters;
  • Battery cell and BMS selection;
  • Current design challenges…

Battery Custom Process: Step 02

Design and Engineering

Time: 1 week [Depends on project complexity]

Our battery specialists work closely with you to ensure a clear understanding of your battery requirements, and our experienced R&D team will set about designing your custom battery pack, addressing any technical or design issues to ensure full compliance with your specification. We’ll create a solution that perfectly fits your application.

  • Over 10+ years experiences in lithium battery;
  • Entire team of experts dedicated to your needs.

Battery Custom Process: Step 03

Battery Prototyping

Time: 1~2 weeks [Depends on complexity of battery design and technical parameters]

Saphiion understands the importance of battery testing and validation. Our engineers will prototype your custom battery pack for thorough testing and evaluation before going into mass production. Ensure that any potential issues can be identified and adjusted prior to production to ensure optimal performance.

Battery Custom Process: Step 04

Battery Manufacturing

Time: 2~3 weeks [Depends on your order volume]

When your battery design and prototypes are approved, we begin production. Our advanced manufacturing facilities and strict quality control processes ensure that your custom battery packs are produced to the highest standards of quality and reliability.

  • Provides you with a schedule showing the status of your orders;
  • Standardized manufacturing for reliable performance;
  • Help you to lower total cost of ownership;
  • Ensure On-time delivery for you.

Battery Custom Process: Step 05

Testing and Certification

Time: [Included in production time]

Before shipping, each custom battery pack undergoes 100% rigorous testing to ensure it meets our strict performance and safety standards. We also ensure compliance with relevant industry regulations and certifications to provide you with peace of mind.

  • 100% fully aging tested;
  • CE, MSDS, UN38.3 certifications

Battery Custom Process: Step 06

Delivery and Feedback

Time: 4 weeks by sea, while 1~2 week by Express

Finally, we deliver your custom battery packs directly to your doorstep, ready to be integrated into your application. Our support team is always available to provide assistance and answer any questions you may have throughout the process.

  • 12 months quality warranty guarantee;
  • Multiple shipping way, by sea or air shipping based on your needs.

Frequently Asked Questions You Might Find Interesting

Benefiting from 10 years of battery industry experience, Saphiion develops customized, hassle-free, cost-effective and time-saving lithium battery packs without compromising on quality to meet your specific requirements. Explore our range of products and services to discover how we can power your success in a sustainable and eco-friendly manner.

Saphiion pride ourselves on specializing in a wide range of industries and applications. Our batteries are tailored to meet the unique demands of sectors such as Light Electric Vehicles(E-bikes, E-Scooters, Wheelchair), Industrial Automation(Cleaning Equipments, Detection Devices…), Robotics(AGVs, Drones…), Medical Devices, Energy Storage, and more… Have a specific project in mind? Let’s discuss it! Just send us inquiry to or call us directly, we are ready to help.

We understand that different applications have unique requirements. That’s why we offer a diverse range of battery chemistries, including lithium-ion, lithium-polymer, LiFePo4, and more, allowing clients to choose the most suitable power source for your specific needs. Our team works closely with you to design tailored battery solutions to meet specific application requirements. Contact us to explore the best fit for your needs.

Safety is paramount at Saphiion. We achieve this through rigorous measures including the use of high-quality components, thorough testing protocols, advanced engineering with built-in safety features, compliance with industry standards, and continuous improvement of our processes. With these safeguards in place, our custom battery packs deliver reliable performance while prioritizing safety in all applications. Explore our battery manufacturing process for further insight into how we ensure your battery’s safety. Feel free to contact us for more detailed information or to discuss your specific safety requirements.

Gernerally, we do not have an MOQ limitation for commercial customers and would like to offer protypes for your testing and evaluation purposes. Contact us now, we’ll provide more details based on your specific customization requirements.

Saphiion greatly value the contributions of non-profits and educational organizations and we’re open to discussing special pricing options based on the specific needs and quantities required. Please reach out to our sales team ( to explore how we can support your organization’s goals within your budget constraints.